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09B (AW60-40/50) Transmission Repair & Rebuild β€” Chicago

VW 09B Aisin 4-Speed Automatic Transaxle Β· VW / Audi / Porsche Β· Expert rebuild service since 1987. Lifetime warranty. Free diagnostic.

πŸ›‘οΈ Lifetime Warranty on Rebuilds
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πŸ“… Since 1987
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Type 09B Transmission Repair β€” Chicago Transmission | Chicago IL
Expert Type 09B transmission service at Chicago Transmission since 1987.

Vehicle Applications

2003–2009 VW Touareg (V6 initial), 2004–2008 VW Phaeton (V6), 2003–2009 Porsche Cayenne (V6 base β€” Aisin variant)

Technical Specifications

Configuration6-speed automatic AWD transaxle (Aisin AW60-40/50 sourced)
Gear Ratios1st 3.52:1 Β· 2nd 1.90:1 Β· 3rd 1.43:1 Β· 4th 1.00:1 Β· 5th 0.83:1 Β· 6th 0.64:1 Β· Rev 4.37:1
Fluid TypeVW/Audi G 055 025 A2 ATF (Dexron VI compatible)
Fluid Capacity8.8 qts total, 4.2 qts service refill

Top 3 Failure Points

1

Valve Body Solenoid Failure

The Aisin-designed solenoid body wears and causes erratic shifting. Touareg V6 towing applications accelerate solenoid wear.

Symptoms: Erratic shifts, DTC codes, limp mode in Touareg applications

2

Torque Converter Shudder

TCC shudder develops from neglected ATF in AWD Touareg applications.

Symptoms: Vibration at 45–65 mph, DTC P0740

3

Transfer Case Seal Failure

Output shaft seal between transmission and transfer case leaks ATF into transfer case on Touareg and Cayenne.

Symptoms: Mixed ATF/transfer fluid, loss of AWD, ATF leak from transfer case area

Rebuild Process

09B rebuild replaces solenoid body, all clutch packs, torque converter, and all seals. Transfer case output seal replaced. VW-spec ATF used.

What's Replaced in Every Rebuild

  • Solenoid body assembly
  • All clutch frictions and steels
  • Torque converter
  • Transfer case output seal
  • All seals and O-rings

Maintenance Tips

VW G 055 025 A2 ATF (Dexron VI compatible) every 40,000 miles. Service transfer case separately from transmission on Touareg and Cayenne.

ASE Certified Mechanic Chicago Transmission β€” Chicago Transmission | Chicago IL
FAQ

Common Questions About the 09B (AW60-40/50)

VW Touareg V6 (early), VW Phaeton V6, and Porsche Cayenne V6 base with Aisin automatic.

A full rebuild ranges $1,900–$2,500 at Chicago Transmission.

VW G 055 025 A2 ATF, which is Dexron VI compatible.

V6 Touareg models typically have the 09B; V8 and V10 models use ZF automatics.

Typically 2–3 business days at Chicago Transmission.

Need 09B (AW60-40/50) Transmission Service?

Free diagnostic, written estimate, lifetime warranty. Chicago's 09B (AW60-40/50) rebuild specialists since 1987.

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Transmission Parts And Components β€” Chicago Transmission | Chicago IL
Transmission components laid out for rebuild and inspection β€” we stock parts for all makes and models.
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A customer vehicle raised on our lift for thorough transmission inspection at Chicago Transmission.
ASE Certified Transmission Mechanic β€” Chicago Transmission | Chicago IL
Our ASE-certified technicians bring decades of hands-on transmission experience to every job.
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