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4R55E Transmission Repair & Rebuild β€” Chicago

Ford 4R55E 4-Speed Electronic Automatic Β· Ford/Lincoln Β· Expert rebuild service since 1987. Lifetime warranty. Free diagnostic.

πŸ›‘οΈ Lifetime Warranty on Rebuilds
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πŸ“… Since 1987
πŸ”§ ASE Certified
πŸš› Free Towing within 15 Miles
Type 4R55E Transmission Repair β€” Chicago Transmission | Chicago IL
Expert Type 4R55E transmission service at Chicago Transmission since 1987.

Vehicle Applications

1995–2001 Ford Explorer (4.0L V6 and 5.0L V8); 1995–2001 Ford Ranger (heavy-duty); 1995–1999 Mercury Mountaineer; heavier-duty version of 4R44E

Technical Specifications

Configuration4-speed automatic with overdrive β€” heavy-duty Ranger/Explorer variant
Gear Ratios1st 2.47:1 Β· 2nd 1.47:1 Β· 3rd 1.00:1 Β· 4th 0.75:1 Β· Rev 2.11:1
Fluid TypeMercon V ATF
Fluid Capacity12.5 qts total, 5.5 qts service refill

Top 3 Failure Points

1

EPC Solenoid

Same EPC failure pattern as 4R44E and all Ford electronic automatics.

Symptoms: P0745; slip; harsh shifts

2

Forward Clutch Pack Failure

Heavier Explorer and 5.0L V8 applications put more torque through the 4R55E's forward clutch pack than lighter Ranger applications. Forward clutch failure is more common on Explorer 5.0L units.

Symptoms: Slip in all forward gears; delayed Drive engagement; eventually no Drive

3

Servo Bore Wear

Same servo bore oval wear as the 4R44E.

Symptoms: 2nd gear slip; band adjustment maxed out

Rebuild Process

Full disassembly. EPC replaced. Servo bore measured and Sonnax piston if worn. All clutch packs replaced (upgraded kit for 5.0L applications). Valve body rebuilt. Converter flushed.

What's Replaced in Every Rebuild

  • EPC solenoid
  • Sonnax servo piston if bore worn
  • Upgraded forward clutch pack for 5.0L
  • All clutch pack sets
  • Valve body separator plate
  • Complete soft parts kit

Maintenance Tips

Mercon V every 30,000 miles. Explorer 5.0L 4R55E units benefit from an aftermarket transmission cooler for towing applications.

FAQ

Common Questions About the 4R55E

Yes β€” the 4R55E has a stronger input shaft and larger clutch packs. The 5.0L Explorer needed the additional torque capacity.

Likely forward clutch failure. We confirm with a pressure test β€” if line pressure is correct but forward gears slip, it's the forward clutch pack.

Rebuild is the better value β€” used units from the late 1990s have the same wear. We rebuild with new clutch packs and updated parts.

$1,500–2,100. 2-day turnaround.

The 5R55E replaced it for the 2000+ Explorer, offering a 5th overdrive gear.

Need 4R55E Transmission Service?

Free diagnostic, written estimate, lifetime warranty. Chicago's 4R55E rebuild specialists since 1987.

Transmission Parts And Components β€” Chicago Transmission | Chicago IL
Transmission components laid out for rebuild and inspection β€” we stock parts for all makes and models.
Car On Lift For Transmission Service β€” Chicago Transmission | Chicago IL
A customer vehicle raised on our lift for thorough transmission inspection at Chicago Transmission.
ASE Certified Transmission Mechanic β€” Chicago Transmission | Chicago IL
Our ASE-certified technicians bring decades of hands-on transmission experience to every job.
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