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545RFE Transmission Repair & Rebuild β€” Chicago

Chrysler 545RFE 5-Speed Automatic Β· Chrysler/Dodge/Jeep/RAM Β· Expert rebuild service since 1987. Lifetime warranty. Free diagnostic.

πŸ›‘οΈ Lifetime Warranty on Rebuilds
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πŸ“… Since 1987
πŸ”§ ASE Certified
πŸš› Free Towing within 15 Miles
Type 545Rfe Transmission Repair β€” Chicago Transmission | Chicago IL
Expert Type 545Rfe transmission service at Chicago Transmission since 1987.

Vehicle Applications

2003–2012 Jeep Grand Cherokee (4.7L/5.7L Hemi); 2003–2012 Dodge Durango; 2003–2012 Dodge Ram 1500 (Hemi/5.7L); widely used behind Hemi applications

Technical Specifications

Configuration5-speed automatic with overdrive
Gear Ratios1st 3.00:1 Β· 2nd 1.67:1 Β· 3rd 1.00:1 Β· 4th 0.75:1 Β· 5th 0.67:1 Β· Rev 3.00:1
Fluid TypeMopar ATF+4
Fluid Capacity12.5 qts total, 6.5 qts service refill

Top 3 Failure Points

1

Solenoid Pack Failure (Most Common)

The 545RFE solenoid pack is the most common failure β€” it controls all shift functions and TCC. Pack failure causes limp mode and erratic shifting.

Symptoms: 2nd-gear limp mode; P0750-series codes; erratic upshifts under Hemi power

2

Valve Body Separator Plate Wear

The valve body separator plate wears at the regulator bore, causing line pressure issues and cross-leak between circuits.

Symptoms: Multiple gear slip; harsh engagements; P0868 low pressure code

3

Low/Reverse Clutch Failure

High Hemi torque causes low/reverse clutch failure at high mileage.

Symptoms: Slip or no Reverse; no 1st gear manual hold

Rebuild Process

Full disassembly. Solenoid pack replaced. Valve body separator plate replaced. Low/reverse clutch pack replaced. All clutch packs replaced. Full ATF+4 soft parts kit. Converter flushed.

What's Replaced in Every Rebuild

  • New solenoid pack
  • Valve body separator plate
  • Low/reverse clutch pack
  • All clutch packs
  • Complete ATF+4 soft parts kit
  • Torque converter flush

Maintenance Tips

ATF+4 every 30,000 miles. The 545RFE is reliable behind Hemi engines when maintained. Solenoid pack is the weak link β€” replacement at 100k is a good preventive measure.

FAQ

Common Questions About the 545RFE

Solenoid pack failure is the most common cause of 545RFE limp mode. Solenoid pack replacement resolves most cases without a full rebuild.

Yes β€” the 545RFE was designed for Hemi applications and handles that torque well when maintained. Solenoid pack is the main wear item.

The 65RFE/66RFE/68RFE family replaced it starting around 2011–2012 with 6-speed units.

Mopar ATF+4. Do not substitute.

$1,700–2,400. 2–3 day turnaround.

Need 545RFE Transmission Service?

Free diagnostic, written estimate, lifetime warranty. Chicago's 545RFE rebuild specialists since 1987.

Transmission Parts And Components β€” Chicago Transmission | Chicago IL
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A customer vehicle raised on our lift for thorough transmission inspection at Chicago Transmission.
ASE Certified Transmission Mechanic β€” Chicago Transmission | Chicago IL
Our ASE-certified technicians bring decades of hands-on transmission experience to every job.
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