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5R55N Transmission Repair & Rebuild β€” Chicago

Ford 5R55N 5-Speed Automatic Β· Ford/Lincoln Β· Expert rebuild service since 1987. Lifetime warranty. Free diagnostic.

πŸ›‘οΈ Lifetime Warranty on Rebuilds
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πŸ“… Since 1987
πŸ”§ ASE Certified
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Type 5R55N Transmission Repair β€” Chicago Transmission | Chicago IL
Expert Type 5R55N transmission service at Chicago Transmission since 1987.

Vehicle Applications

2002–2005 Ford Thunderbird; 2002–2006 Lincoln LS (V6 and V8); behind 3.9L V8 and 3.0L V6 engines in these luxury/sport applications

Technical Specifications

Configuration5-speed automatic with overdrive β€” longitudinal FWD/RWD sport sedan variant
Gear Ratios1st 3.22:1 Β· 2nd 2.29:1 Β· 3rd 1.55:1 Β· 4th 1.00:1 Β· 5th 0.71:1 Β· Rev 3.00:1
Fluid TypeMercon V ATF
Fluid Capacity12.5 qts total, 5.5 qts service refill

Top 3 Failure Points

1

Intermediate Band Servo Bore Wear

The 5R55N servo bore wears in the same pattern as other Ford 5R55 units β€” oval bore prevents band apply and causes 2nd-gear slip.

Symptoms: Slip in 2nd gear; band adjustment has no effect; servo bore confirmed worn on test

2

EPC Solenoid

EPC failure pattern identical to rest of 5R55 family.

Symptoms: P0745; intermittent clutch slip; harsh engagements

3

Torque Converter Shudder

The 5R55N TCC in the Thunderbird and LS is prone to shudder at 40–55 mph under light throttle, often caused by degraded Mercon V that no longer maintains the lockup clutch properly.

Symptoms: Vibration at 40–55 mph under light throttle; clears under hard acceleration; worse in warm weather

Rebuild Process

Same 5R55 rebuild procedure. Servo bore measured and Sonnax oversize piston installed if worn. TCC inspected and replaced. EPC solenoid replaced. Full clutch packs, soft parts, and valve body service.

What's Replaced in Every Rebuild

  • Servo bore inspection and Sonnax piston
  • Torque converter with TCC inspection
  • EPC and solenoid set
  • Full clutch pack replacement
  • Valve body and separator plate
  • Complete soft parts kit

Maintenance Tips

Mercon V every 30,000 miles. TCC shudder in early miles is often resolved with a fluid change alone β€” the Thunderbird and LS are especially sensitive to fluid quality. Do not delay service on these cars.

FAQ

Common Questions About the 5R55N

Classic TCC shudder signature β€” start with a Mercon V fluid flush. Resolves in ~60% of cases. If it persists, the torque converter lockup clutch needs replacement.

2002–2005 Thunderbird behind the 3.9L V8. The T-bird is one of the rarer applications for this unit.

Different application (luxury RWD sedans/sports cars vs. performance Mustang), but core internals are shared. Torque converter flanges differ.

$1,700–2,300. The Thunderbird and Lincoln LS are specialist vehicles and parts are still available through Sonnax and Transtec.

Yes β€” we rebuild all Ford 5R55 variants including the 5R55N. 2-day turnaround.

Need 5R55N Transmission Service?

Free diagnostic, written estimate, lifetime warranty. Chicago's 5R55N rebuild specialists since 1987.

Transmission Parts And Components β€” Chicago Transmission | Chicago IL
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