πŸ”§ FREE Computer Diagnostic (Reg. $89) β€” Call: (312) 555-0180

68RFE Transmission Repair & Rebuild β€” Chicago

Chrysler 68RFE 6-Speed Automatic (Cummins Diesel) Β· Chrysler/Dodge/Jeep/RAM Β· Expert rebuild service since 1987. Lifetime warranty. Free diagnostic.

πŸ›‘οΈ Lifetime Warranty on Rebuilds
⭐ 4.9 Stars · 847 Reviews
πŸ“… Since 1987
πŸ”§ ASE Certified
πŸš› Free Towing within 15 Miles
Type 68Rfe Transmission Repair β€” Chicago Transmission | Chicago IL
Expert Type 68Rfe transmission service at Chicago Transmission since 1987.

Vehicle Applications

2007–present RAM 2500/3500 with 6.7L Cummins diesel; the primary automatic transmission behind the Cummins in modern RAM heavy-duty trucks

Technical Specifications

Configuration6-speed automatic with overdrive β€” Cummins diesel application
Gear Ratios1st 3.23:1 Β· 2nd 2.25:1 Β· 3rd 1.55:1 Β· 4th 1.00:1 Β· 5th 0.75:1 Β· 6th 0.67:1 Β· Rev 3.16:1
Fluid TypeMopar ATF+4
Fluid Capacity14.5 qts total, 7.5 qts service refill

Top 3 Failure Points

1

Overdrive Clutch Pack Failure (Most Common)

The 68RFE overdrive clutch pack is severely undersized for the Cummins diesel torque output. This is the #1 known 68RFE weakness β€” OD clutch failure is nearly universal at 150k+ miles, especially with any performance tuning.

Symptoms: Slip in 5th or 6th gear; drops from OD on grades; worse under full load; eventually all OD engagement lost

2

Solenoid Pack Failure

The solenoid pack wears at high mileage under Cummins torque loads.

Symptoms: Limp mode; P0750-series codes; erratic shift quality

3

Torque Converter Clutch Failure

TCC failure under maximum Cummins towing loads β€” TCC slip causes overheating.

Symptoms: Shudder under load; TCC cycling; transmission temperature warning

Rebuild Process

Full disassembly. OD clutch pack replaced with upgraded Sonnax billet and Alto Red Eagle heavy-duty kit (standard rebuild kit is inadequate). Solenoid pack replaced. TCC replaced. All clutch packs replaced. Valve body rebuilt. Converter flushed.

What's Replaced in Every Rebuild

  • Sonnax billet OD clutch upgrade
  • Alto Red Eagle HD clutch packs throughout
  • New solenoid pack
  • Torque converter TCC replacement
  • Valve body rebuild
  • Complete ATF+4 soft parts kit

Maintenance Tips

ATF+4 every 25,000 miles for towing applications. The OD clutch upgrade is strongly recommended with any rebuild β€” stock OD pack will fail again. Add an auxiliary cooler and temperature monitor. Do not tune the Cummins beyond stage 2 without rebuilding the 68RFE with upgraded clutches first.

FAQ

Common Questions About the 68RFE

The stock 68RFE is the weak link in the Cummins diesel system β€” the OD clutch pack is undersized for the engine's torque. Rebuilt with upgraded Sonnax billet clutches, it's significantly more durable. Many Cummins owners prefer the Aisin AS69RC that was available as an option starting 2019.

If it's early-stage OD slip with good clutch pack pressure, a targeted OD clutch replacement is possible. Once the band and clutch material contaminates the fluid, a full rebuild with flushed components is required.

$2,200–3,000 for a stock rebuild. $2,800–3,800 for the upgraded Sonnax billet OD kit β€” we strongly recommend the upgraded build for any diesel towing application.

The Aisin swap is stronger but expensive and requires adapter plates. A properly rebuilt 68RFE with Sonnax upgrades is the cost-effective choice for most owners.

Mopar ATF+4. Critical β€” do not use generic ATF.

Need 68RFE Transmission Service?

Free diagnostic, written estimate, lifetime warranty. Chicago's 68RFE rebuild specialists since 1987.

Transmission Parts And Components β€” Chicago Transmission | Chicago IL
Transmission components laid out for rebuild and inspection β€” we stock parts for all makes and models.
Car On Lift For Transmission Service β€” Chicago Transmission | Chicago IL
A customer vehicle raised on our lift for thorough transmission inspection at Chicago Transmission.
ASE Certified Transmission Mechanic β€” Chicago Transmission | Chicago IL
Our ASE-certified technicians bring decades of hands-on transmission experience to every job.
πŸ“ž (312) 555-0180 Free Diagnostic