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AW50-42 Transmission Repair & Rebuild β€” Chicago

Volvo AW50-42 5-Speed Automatic Transmission (Aisin) Β· Volvo Β· Expert rebuild service since 1987. Lifetime warranty. Free diagnostic.

πŸ›‘οΈ Lifetime Warranty on Rebuilds
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πŸ“… Since 1987
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Type Aw50 42 Transmission Repair β€” Chicago Transmission | Chicago IL
Expert Type Aw50 42 transmission service at Chicago Transmission since 1987.

Vehicle Applications

1995–2000 Volvo 850, 1998–2004 Volvo S70/V70, 1998–2004 Volvo C70 (FWD), 2001–2007 Volvo S60/V60 (early FWD)

Technical Specifications

Configuration5-speed automatic FWD transaxle (Aisin AW sourced)
Gear Ratios1st 3.59:1 Β· 2nd 2.19:1 Β· 3rd 1.41:1 Β· 4th 1.00:1 Β· 5th 0.83:1 Β· Rev 3.16:1
Fluid TypeVolvo ATF (Esso LT 71141 / JWS 3309 spec)
Fluid Capacity7.5 qts total, 3.5 qts service refill

Top 3 Failure Points

1

Conductor Plate / Solenoid Failure

The AW50-42 conductor plate corrodes and fails β€” the same failure mode as Mercedes 722.x units. This causes limp mode and DTCs.

Symptoms: Limp mode, Volvo TCM fault codes, harsh shifts, MIL on

2

Torque Converter Clutch Shudder

TCC shudder at highway speed from neglected Volvo ATF is very common on high-mileage S70 and V70 units.

Symptoms: Vibration at 45–65 mph, DTC P0740, shudder reduces with fresh Volvo ATF

3

Overdrive Solenoid Failure

The overdrive lockout solenoid fails, preventing 5th gear engagement or causing erratic 4-5 shifts.

Symptoms: No 5th gear (overdrive off light illuminated), harsh 4-5 shift, DTC P0760

Rebuild Process

AW50-42 rebuild replaces conductor plate, all solenoids, all clutch packs, torque converter, and all seals. Volvo ATF (LT 71141 spec) used throughout.

What's Replaced in Every Rebuild

  • Conductor plate assembly
  • Solenoid set (including overdrive)
  • All clutch frictions and steels
  • Torque converter friction disc
  • All seals and O-rings

Maintenance Tips

Volvo ATF (Esso LT 71141 / JWS 3309 spec) every 40,000 miles. The AW50-42 is sensitive to fluid quality β€” conductor plate failure rates drop with regular service.

FAQ

Common Questions About the AW50-42

Volvo 850, S70/V70, C70 FWD, and early S60/V60 FWD models from 1995–2007.

Volvo ATF meeting Esso LT 71141 or JWS 3309 specification.

A full rebuild ranges $1,700–$2,200 at Chicago Transmission.

Yes β€” TCC shudder is very common on high-mileage AW50-42 units. Try a fresh ATF flush before authorizing a rebuild.

Conductor plate failure is the most common cause of limp mode on AW50-42-equipped Volvos.

Need AW50-42 Transmission Service?

Free diagnostic, written estimate, lifetime warranty. Chicago's AW50-42 rebuild specialists since 1987.

Transmission Parts And Components β€” Chicago Transmission | Chicago IL
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A customer vehicle raised on our lift for thorough transmission inspection at Chicago Transmission.
ASE Certified Transmission Mechanic β€” Chicago Transmission | Chicago IL
Our ASE-certified technicians bring decades of hands-on transmission experience to every job.
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